Charlotte region, NC and SC I-85 I-77 I-40

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I-85I-77I-40Charlotte region, NC and SC

Gaylord boxes for the Charlotte region, on both sides of the state line

We take the empties a receiving dock is tired of tripping over and supply the boxes the next plant down I-85 or I-77 is asking for, in North Carolina and South Carolina.

Empty gaylords out, the right gaylords in, across the Charlotte region

Wall counts, bottoms and footprints are the words we use. Read them on the size board.

Request: boxes in, empties out

Have ready

  • Count, and whether it is one pile or a weekly flow
  • Footprint, such as 48 x 40 in
  • Wall count and condition: Grade A, B, C or recycle only
  • Your ZIP
  • Count and footprint you run now
  • Wall count and bottom: full flap, partial flap, sleeve and tray
  • What goes in, and how heavy
  • Your ZIP and a need-by date

Where the boxes come from

The Charlotte region builds trucks in Mount Holly and Gastonia, forges aerospace metal in Monroe, spins thread and yarn in Gaston County, makes fiber-optic cable in Hickory and runs plastics lines in Rowan, Lincoln and Chester counties. Distribution centers line I-85 and I-77 from Concord to Rock Hill. Much of that freight arrives in gaylords.

A single-trip triple wall box that brought in parts or resin is still a working container, and it usually leaves as OCC because nobody nearby asked for it. We exist to close that loop at home. A dry single trip box should not go straight to the baler: describe the stack and we say what it is still good for.

Read your stack

GradeWhat to look forStill good for
Single tripDry, square, flaps and bottom intactThe same job again, close to new
GoodScuffs, creases, old labelsFloor use, regrind, general freight
FunctionalHeavy creasing, taped repairsOne-way internal use, scrap, film
Recycle onlyWet, torn, crushed, no bottomBaling as OCC

Walk the stack once and tick a grade for what you see. The grading guide has the four checks, and the sell page lists what to send.

Walls, bottoms, footprints

Pick a footprint, then a wall count, then a bottom. Each row opens its size page. The ratings are one maker's, and wall count sets the seller ranges beside them.

SizeFootprintVolumeOne maker's ratingPallet fit
48 x 40 x 36 in48 x 40 in40 cu ft1,500 lbFull 48 x 40 pallet
48 x 40 x 24 in48 x 40 in26.7 cu ft1,500 lbFull 48 x 40 pallet
48 x 40 x 48 in48 x 40 in53.3 cu ft1,500 lbFull 48 x 40 pallet
48 x 48 x 36 in48 x 48 in48 cu ft1,400 lbSquare 48 x 48 pallet
48 x 48 x 48 in48 x 48 in64 cu ft1,400 lbSquare 48 x 48 pallet
40 x 40 x 40 in40 x 40 in37 cu ft1,300 lb40 x 40 pallet
36 x 36 x 36 in36 x 36 in27 cu ft1,200 lbSmall square pallet
40 x 30 x 30 in40 x 30 in20.8 cu ft1,200 lbCompact, less than a full pallet
48 x 24 x 28 in48 x 24 in18.7 cu ft1,200 lbHalf pallet
46 x 38 x 36 in octagonOctagon on 48 x 40 in36.4 cu ft2,200 lbFull 48 x 40 pallet, cut corners
Flaps overlap: base is closed
Full flap bottom. The flaps overlap into a complete base, so heavy parts and anything small enough to find a gap stay in.
gap Flaps meet: slip sheet closes it
Partial flap bottom. The flaps meet without overlapping, so the box rides on a slip sheet or pallet deck. Quicker to set up.
sleeve tray Two pieces: sleeve over tray
Sleeve and tray. A separate base tray and a corrugated sleeve for the side walls, taken apart or knocked down flat to return.

The corridor map

Tap a city to open its page. The dashed line is the NC and SC state line, and it runs through the middle of the freight.

Schematic map of the Charlotte region: interstates 85, 77 and 40, US 74, the North Carolina and South Carolina line, and the cities with their own pages NORTH CAROLINA SOUTH CAROLINA I-85I-77I-40US 74 NC and SC line CharlotteGastoniaMount HollyBelmontCherryvilleConcordKannapolisSalisburyMooresvilleStatesvilleMonroeLincolntonHickoryNewtonConoverShelbyKings MountainAlbemarleRock HillFort MillYorkCloverLancasterChester

Schematic map, not to scale. The dashed line is the NC and SC state line.

Who runs gaylords here

How a request moves

  1. Send the count, the footprint, the walls and the condition

    The form takes a few lines. Say whether it is empties out or boxes in.

  2. We confirm what fits

    We read your stack against what plants in the region are asking for, and say plainly what does not fit.

  3. Pickup or delivery is arranged

    How the boxes move is worked out once the dock and the footprint are known. No times or prices are stated here.

Questions from the dock

How many walls do I need?

Start from the loaded weight. Sellers cite 800 to 1,200 lb for a 2-wall up to 2,000 to 3,000 lb for a 5-wall, and the maker's rating for the exact box is what counts. Read more.

Full flap or partial flap?

Full flap closes the base for heavy parts and small pieces. Partial flap rides on a slip sheet and suits resin and produce. Read more.

Can I sell boxes with printing on them?

Yes. Print and old labels usually make a box Grade B, and it can still be reused. Read more.

What about wet boxes?

Wet, torn or crushed boxes are OCC. We say so when a stack is better sent to the baler. Read more.

Do you work in both states?

The region runs on both sides of the NC and SC line, and Rock Hill and Fort Mill are part of our home ground. Send your ZIP. Read more.

More short answers are on the FAQ page.

The request

The request is a bill of lading with the boxes ruled in: sell or buy, footprint, wall count, bottom, condition, quantity, ZIP and company. It is the form at the top of this page, and it is the only form on the site.

Back to the request form

Or write to info@charlottegaylordco.com. There is no phone line or street address; we work through the form and email.

  • Sell or buy: empties out or boxes in
  • Footprint, such as 48 x 40 in
  • Wall count and bottom style
  • Condition, from Grade A to recycle only
  • Quantity, ZIP and company
Request boxes or a pickup