Charlotte region, NC and SC I-85 I-77 I-40

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I-85

Gaylords at truck and auto parts plants

Truck and auto parts plants in Gaston and Cleveland counties receive freight in gaylords and run out of floor for the empties. Parts travel in expendable triple wall; the empties are still containers, and the next plant down I-85 may need that footprint.

Why gaylords reach these docks

Automotive packaging for ocean containers is generally one-way because returning it costs too much (source). Packaging Corporation of America offers expendable triple-wall corrugated for overseas automotive shipments in place of returnable plastic containers or metal racks (source). The longer the logistics leg, the less practical returnable packaging becomes, and spare parts shipped to service centers usually go one-way in expendable packaging (source). A truck or parts plant that imports components ends up with the boxes those components came in.

What the region has

Gastonia's manufacturers include Wix Filtration, Freightliner Trucks, Stabilus, Curtiss-Wright and Radici Group (source). Mount Holly has a truck plant that was annexed into the city in 1990. Cherryville has powdered metal and polyurethane makers, and Fort Mill lists automotive components and truck manufacturing among its businesses. These names are the area's industry, not customers or suppliers of ours.

The box that fits the job

Part typeBoxWhy
Small fasteners and fittingsFull flap bottom, 3‑wallPieces slip through gaps
Castings and powdered metalShort 48 x 40 x 24, 4‑wall or 5‑wallDense load, low height
Plastic componentsPartial flap with slip sheetLight and bulky
Spare parts to serviceTriple wall, expendableOne-way, long leg

On the sell side

The empties are single trip, usually dry, and often triple wall in 48 x 40. They are the same boxes that resin plants, parts shippers and warehouses ask for. A receiving lead who walks the stack once can describe it in the request. The grading guide names the grades, and the sell page lists what to send.

Buying, too

A truck plant also ships parts out. If you need boxes for outbound parts, ask by footprint and wall count. The wall count page and the weight capacity guide help pick one.

Plastic returnable programs

If your program is returnable, a plastic gaylord is the better tool. See the plastic page. We say plainly when the right answer is not corrugated.

Local lanes

Mount Holly and Gastonia have their own pages with the roads and the ZIPs. Send your ZIP in the request and we place the stack on the map.

Where this lane runs

The plan for this site names these places as running automotive and truck parts. Each links to its own page, with ZIPs and neighbors.

  • GastoniaTruck manufacturing, automotive components. Parkdale Mills is headquartered here; other manufacturers include Wix Filtration, Freightliner Trucks, Stabilus, Curtiss-Wright and Radici Group. ZIP 28052, 28053, 28054, 28055, 28056.
  • Mount HollyTruck manufacturing. American & Efird, a large thread maker, has six plants and its offices here; the Freightliner truck plant was annexed into the city in 1990; National Gypsum runs a wallboard plant. ZIP 28120.
  • CherryvillePowdered metal automotive parts. Employers include Keystone Powdered Metal, FleetNet America and Bradington-Young furniture. ZIP 28021.
  • LincolntonAutomotive and transportation equipment. Anchors Lincoln County's manufacturing base. ZIP 28092, 28093.
  • Fort MillAutomotive components, truck manufacturing. Area businesses include Domtar, Schaeffler, Sunbelt Rentals and Daimler Trucks North America. ZIP 29715, 29716, 29708.
  • YorkAutomotive. York County seat west of Rock Hill. ZIP 29745.
  • Gaston CountyAutomotive. Textile and thread county west of Charlotte across the Catawba River, with truck plants in Mount Holly and Gastonia. ZIP 28052, 28053, 28054, 28055, 28056, 28012, 28120, 28034, 28021.
  • Cabarrus CountyAutomotive. I-85 county northeast of Charlotte; major employers named by the regional partnership include Amazon, Corning, Lilly, FedEx and Hendrick Motorsports. ZIP 28025, 28026, 28027, 28081, 28082, 28083, 28075.
  • Rowan CountyAutomotive. Further up I-85; Food Lion's headquarters is in Salisbury and Daimler Truck North America is a major county employer. ZIP 28144, 28146, 28147.
  • Lincoln CountyAutomotive and transportation equipment. Employers listed include American Woodmark, Blum, Bosch, Cataler, LeeBoy and Timken. ZIP 28092, 28093.
  • York County, SCAutomotive. South Carolina side of I-77; logistics and transportation is 7.7% of employment and production 6.8%, per the regional partnership. ZIP 29730, 29731, 29732, 29733, 29734, 29715, 29716, 29708, 29745, 29710.

Questions from the dock

What is expendable packaging?

One-way corrugated packaging that is not returned to the shipper. In automotive supply chains it is why gaylords keep arriving at plant docks.

Can I sell the empties from an auto parts line?

Yes. Describe the count, footprint, wall count and condition in the sell request.

What box do small parts need?

A full flap bottom, so small pieces cannot find a gap.

Request gaylords or a pickup

Count, footprint and wall count are enough to start.

No prices, minimums or times are stated here.

Request boxes or a pickup