Charlotte region, NC and SC I-85 I-77 I-40

Request
Menu

I-85I-74

Gaylords at textile, yarn and thread mills

Textile, yarn and thread mills in Gaston, Cleveland, Stanly and Catawba counties move fiber and yarn in bulky, dry loads that suit a 3‑wall box with a partial flap. They also generate empties from inbound chemical and fiber shipments.

Yarn is volume, not weight

A yarn load fills a box by volume long before it reaches the box's rated weight. That makes a lighter wall count a practical choice for outbound yarn and fiber: a 2‑wall or 3‑wall box, a partial flap bottom and no liner when the product is dry. A heavier wall count adds cost without adding use. The ranges for 2‑wall boxes sellers cite are 800 to 1,200 lb and for 3‑wall 1,000 to 1,600 lb (source).

What the region has

Parkdale Mills is headquartered in Gastonia (source). American & Efird, the world's second-largest thread maker, has six plants and its corporate offices in Mount Holly and employs more than 980 people. Belmont, Shelby and Albemarle list textiles among their industries too. Textile manufacturing is listed for Mecklenburg and Stanly counties and advanced textiles for Catawba. This is area industry context, not a client list.

Keep it clean and dry

Yarn is clean product, and a damp box is a fast way to ruin it. Corrugated loses about half of its compression strength as humidity rises from 50 to 90 percent (source), but even before strength goes, damp board marks fibers. Store boxes dry and flat. The folding and storing guide covers it.

ProductBoxNotes
Spun yarn2‑wall or 3‑wall, partial flapDry, light for the volume
Thread cones3‑wall, partial flapUse dividers if needed
Fiber and wasteGrade B or COne-way use
Non-woven rolls3‑wall, full flapRolls can find gaps

Scrap and waste

Textile waste and fiber scrap move in Grade B and Grade C boxes, which is a good use for a box with fewer trips. See the scrap and recycling page.

The other direction

A mill that receives chemicals, dyes or fiber in gaylords has empties to clear. Check what the box carried before you send it on; the grading guide names the grades and the sell page lists the details.

Where this plays out

The Gaston County page is the starting point. Mount Holly, Belmont and Shelby have their own pages.

Ask

Send the footprint, the wall count and the product.

Where this lane runs

The plan for this site names these places as running textiles and thread. Each links to its own page, with ZIPs and neighbors.

  • CharlotteTextile manufacturing. The I-85 and I-77 junction; Norfolk Southern's 200-acre intermodal terminal at Charlotte Douglas replaced a 40-acre downtown yard. Send your ZIP.
  • GastoniaSpun yarn and textiles. Parkdale Mills is headquartered here; other manufacturers include Wix Filtration, Freightliner Trucks, Stabilus, Curtiss-Wright and Radici Group. ZIP 28052, 28053, 28054, 28055, 28056.
  • Mount HollyThread and textiles. American & Efird, a large thread maker, has six plants and its offices here; the Freightliner truck plant was annexed into the city in 1990; National Gypsum runs a wallboard plant. ZIP 28120.
  • BelmontTextiles. Gaston County town across the Catawba River from Charlotte's airport side. ZIP 28012.
  • KannapolisFormer textile mills. Former Cannon Mills town; the 350-acre North Carolina Research Campus sits at the city's center and Haas F1 is headquartered here. ZIP 28081, 28082, 28083.
  • SalisburyTextiles. Food Lion's headquarters; Chewy announced a 700,000 square foot facility in 2019. ZIP 28144, 28146, 28147.
  • LincolntonNon-woven textiles. Anchors Lincoln County's manufacturing base. ZIP 28092, 28093.
  • HickoryMattress components. Forty percent of the world's fiber-optic cable is made in the Hickory area; Shurtape, CommScope and Corning are employers. ZIP 28601, 28602, 28603.
  • ShelbyTextiles. Cleveland County seat; textiles were its chief industry from the 1920s. ZIP 28150, 28151, 28152.
  • AlbemarleTextiles. Stanly County seat east of Charlotte. ZIP 28001, 28002.
  • Mecklenburg CountyTextile manufacturing. The county the region's labor and freight revolve around; Norfolk Southern's intermodal terminal sits inside Charlotte Douglas airport between two runways. Send your ZIP.
  • Gaston CountyTextiles. Textile and thread county west of Charlotte across the Catawba River, with truck plants in Mount Holly and Gastonia. ZIP 28052, 28053, 28054, 28055, 28056, 28012, 28120, 28034, 28021.
  • Lincoln CountyNon-woven textiles. Employers listed include American Woodmark, Blum, Bosch, Cataler, LeeBoy and Timken. ZIP 28092, 28093.
  • Catawba CountyAdvanced textiles. Hickory, Newton and Conover on I-40; fiber-optic cable, furniture and tape makers. ZIP 28601, 28602, 28603, 28658, 28613.
  • Stanly CountyTextile manufacturing. East of Charlotte; employers listed include Michelin, Charlotte Pipe and Foundry and Preformed Line Products. ZIP 28001, 28002.

Questions from the dock

What gaylord is used for yarn?

A 2‑wall or 3‑wall box with a partial flap bottom is common, since yarn fills by volume before it reaches weight limits.

Do textile mills need liners?

Rarely, if the product is dry. Keep the box dry and clean.

Can a mill sell its empties?

Yes. Send the count, footprint, wall count and condition.

Request gaylords or a pickup

Count, footprint and wall count are enough to start.

No prices, minimums or times are stated here.

Request boxes or a pickup